Haha the good ol reuse the lying around power supplies. Brilliant.
With working out how much light you want, ideally you will want to use PPF. PPFD is a measurement of photons per unit area. Which is ok for things like outside, where light is uniform in all directions, but a crapshoot for artificial light that measures differently depending where you measure. PPF is a measurement of all photons emmited from a source, giving you the best information on what a light source is going to do for a plant. Because after all each photon is importent for photosynthesis.
Now.. the problem is, i dont think led manufacturers provide specs in radiometry and i am quite sure they wouldnt provide PAR measurements either. You also cannot easily measure PPF yourself as that requires special equipment such as an integrating sphere. So without that, it makes it hard to 'calculate' what you will get from certain solid state lighting components before hand.. This is where the complexity comes in for making perfect lighting for growing.
Thing is, if you use units like lumens, you will get inconsistent results trying to compare it with other lighting technology such as HPS/MH. This is because depending on what spectrum the light produces, it effects the efficacy in photometry. Its pointless
Upon writing this i found an
article that was so damn accurate i was surprised, very rarely i find articles that are as accurate as these. This details about comparing LEDS to other light technologies and some simple rules to follow. One specific rule is to not use a single PPFD measurement when comparing lights. This was for the same reason i previously said about artificial light uniformity.
I would say the best way to measure your light capacity, is taking several samples accross horizontally. Then averaging your sample results. The more samples you take, the more accurate it will be. But again this can only be discovered once the panel is built. Perhaps by building your prototype, then measuring it, you can estimate perhaps how much more LED chips you would require to reach the desired result.
Here is a video of how the method is done.
You would want an average canopy to be between 400-700umols. But this is for optimal to max growth possible. You can get away with as low as 200umols.
Theres a heck load of math that i wanted to include but i suck at math and am now dragging on too much. You let me know if you need to know anything further, this is really interesting to me and i cant wait to tag along with you.